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Re: [PSUBS-MAILIST]



Steel centerless AMS 5659 stock round (38mm) that is machined down to the size I need. (I've got an abundance of this crap because of my grandfather's pack rat mentality... I pretty much inhereted most of his shop when he passed away)

And my welds are either blown through or they deform the pieces edges to the point that it's usesless.

George Slaterpryce
----- Original Message ----- From: "Dan H." <jmachine@adelphia.net>
To: <personal_submersibles@psubs.org>
Sent: Wednesday, April 05, 2006 8:46 AM
Subject: Re: [PSUBS-MAILIST]


What are the metals?   If your stick welding, most likely steel, I assume.
My next question is, what does shitty look like? Are you blowing holes through what your trying to weld or is it bubbling up and really porous looking.

No matter what metal, stick welding is tough on thin material. Ideally you should TIG weld it together. If all you have is a stick welder, then buy the smallest diameter rods you can find and keep your heat low for thin work. Blowing through is usually because of too much heat. The work thickness and rod diameter determine the heat setting of the welder.

I'd suggest taking the part to your welding supplier and talk it over with the counter guy. Seeing what your doing, he may have some better suggestions for you. He probably knows someone with a TIG welder that will do it if you want to go that route.

Dan H.


----- Original Message ----- From: "George Slaterpryce" <gslaterp@hotmail.com>
To: "PSUBS Mailing List" <personal_submersibles@psubs.org>
Sent: Wednesday, April 05, 2006 8:15 AM
Subject: [PSUBS-MAILIST]


I was attempting to machine the pieces for a metal "bobber" for my new soft ballast tank's water level indicator (Foam just gives at depth, so that's no good). The piece is essentially one piece 1cm in diameter 1mm thick walls and 1cm in length and another 5mm 1mm thick wall and 1cm in length tube with two 1cm diameter 1mm thick "washer" end caps with a center bore hole of 5mm.

I can get the pieces machine out great, that's the easy part. I'm trying to weld them all together however and I end up with some really shitty looking welds. I've never attempted to weld something so "delicate" before. What I'm trying to make here is a preasure proof bobber and the end product should be something like a hollow bearing.

All my welding is done via stick arc welding.

Any suggestions?


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Weare, NH  03281
603-529-1100
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