[PSUBS-MAILIST] Dive report: Snoopy at Seneca

hank pronk via Personal_Submersibles personal_submersibles at psubs.org
Wed Jun 10 08:26:02 EDT 2015


Alec,
An old hydraulic cylinder works well, you will need a pretty large bore though.   big can mean cheap.
Hank--------------------------------------------
On Wed, 6/10/15, Alec Smyth via Personal_Submersibles <personal_submersibles at psubs.org> wrote:

 Subject: Re: [PSUBS-MAILIST] Dive report: Snoopy at Seneca
 To: "Personal Submersibles General Discussion" <personal_submersibles at psubs.org>
 Received: Wednesday, June 10, 2015, 8:20 AM
 
 What
 I'd really like to do is find some sort of pressure
 vessel I could use for running tests, actually measuring
 pressures inside the motor as the ambient pressure
 increases. I wonder what could be recycled for the purpose
 of creating a small test chamber?
 On Tue, Jun 9, 2015 at
 11:24 PM, Alan James via Personal_Submersibles <personal_submersibles at psubs.org>
 wrote:
 Hi
 Alec,>>> if we have 100% oil and no
 trapped air at all it should be the end of the
 story. 
 ... No, the oil
 will heat up & expand & force it's way out the
 seals, then contract & suck in
 water.I am just
 repeating what Carsten & Emile have found by experience.
 You can look at the heat expansioncharacteristics of the oil you are
 using to get a worst
 case scenario of volume change.AS I have posted before, I like
 Hugh's idea of using a regulator that you can dial in a
 small amount ofoverpressure & compensate the
 motor with or without oil. It alows for
 expansion.After a
 bit of googling I came across a rubber tube of similar shore
 hardness (A65) & dimensions to
 theplastic tube you
 are using.It was
 rated -.95 to +16 bar. So that would mean it wouldn't
 crush at 13.9 psi, & with safety
 factorsincluded
 it could mean it wouldn't crush till 55
 psi.I have advocated
 to people that they use this hose method to compensate
 lights :)The
 verdicts not out but I am very wary
 now.Cheers
 Alan
 
         From: Alec Smyth via
 Personal_Submersibles <personal_submersibles at psubs.org>
  To: Personal
 Submersibles General Discussion <personal_submersibles at psubs.org>
 
  Sent: Wednesday, June
 10, 2015 2:38 PM
  Subject: Re:
 [PSUBS-MAILIST] Dive report: Snoopy at Seneca
    
 All right, lets see
 what results that produces - I look forward to hearing. For
 my part, I'm going to concentrate on eliminating the
 leftover air because I agree, if we have 100% oil and no
 trapped air at all it should be the end of the story.
 I'm going to put NPT set screws in the nose cones as I
 think that will be the easiest way to fill without voids.
 I'm also trying to get new armatures, as the commutators
 have wear and I want to bring back their youth a
 bit.
 Best,
 Alec
 
 
 On Tue,
 Jun 9, 2015 at 9:59 PM, hank pronk via Personal_Submersibles
 <personal_submersibles at psubs.org>
 wrote:
 
 
 Alec,
 
 There really is no other explanation than air in the
 motor.  I can't see motor temperature causing it
 because the motor is in the most ideal environment (cold
 water) and full of oil.  The air is compressing and water
 is entering past the seal due to shaft rotation and depth. 
 It wouldn't matter if the hose did not collapse, because
 the motor is plumb full of oil in theory.  My vertical
 thruster has no hose or bladder, it is just full of oil and
 it seems just fine, It only has one seal, so no little air
 space.  It really does not take much air volume to create
 the problem, the inside seal will hold whatever small over
 pressure we create, until it fails of coarse and that is the
 visible oil we see causing dock side shame. :-(
 
 One thing you could do if you want to keep the inner seal is
 to pack the void with grease.
 
 I am changing Gamma's system this weekend to the open
 tube idea and am confident it will solve my leak.
 
 Hank--------------------------------------------
 
 On Tue, 6/9/15, Alan James via Personal_Submersibles <personal_submersibles at psubs.org>
 wrote:
 
 
 
  Subject: Re: [PSUBS-MAILIST] Dive report: Snoopy at
 Seneca
 
  To: "Personal Submersibles General Discussion"
 <personal_submersibles at psubs.org>
 
  Received: Tuesday, June 9, 2015, 9:37 PM
 
 
 
  Alec,once you
 
  get past an inch or so in length at the diameter we
 are
 
  usingthe
 
  external pressure rating doesn't
 
  change.I think
 
  the same would apply to the internal rating; so they
 would
 
  be basing the 40 psi
 
  maximum pressure on an unlimited length of
 
  tube.Another
 
  factor may be the cold operating temperatures making it
 
  lessflexible.Alan
 
 
 
     From: Private via
 
  Personal_Submersibles
 
  <personal_submersibles at psubs.org>
 
 
 
  To: Personal
 
  Submersibles General Discussion
 
  <personal_submersibles at psubs.org>
 
 
 
  Sent:
 
  Wednesday, June 10, 2015 12:45 PM
 
   Subject: Re:
 
  [PSUBS-MAILIST] Dive report: Snoopy at Seneca
 
 
 
  The hose is wound around the motor, so there
 
  are quasi-flattened parts I'm sure. But even if it
 were
 
  laid out straight, you would find the high length to
 
  diameter ratio would make it extremely susceptible to
 
  collapse via the general instability failure mode.
 
 
 
  There are several types of
 
  PVC, and I wonder if the material properties you've
 got
 
  might be for the rigid type used in plumbing. This stuff
 is
 
  really soft and pliable.
 
 
 
  Problem is, I still have no satisfactory
 
  explanation for why my motors or Hank's seal come
 up
 
  pressurized. I'm not convinced that these floppy
 hoses
 
  can withstand significant pressure, but I don't have
 a
 
  good alternative theory.
 
 
 
 
 
 
 
  > On Jun
 
  9, 2015, at 8:13 PM, hank pronk via
 Personal_Submersibles
 
  <personal_submersibles at psubs.org>
 
  wrote:
 
  >
 
  > Alan,
 
  > My gut feeling is the hose will flatten
 
  quite easily as is because it has no support to keep it
 
  round. Just a feeling, can't argue with specs
 though.
 
  > Hank
 
  >
 
  --------------------------------------------
 
  > On Tue, 6/9/15, Alan James via
 
  Personal_Submersibles <personal_submersibles at psubs.org>
 
  wrote:
 
  >
 
  > Subject:
 
  Re: [PSUBS-MAILIST] Dive report: Snoopy at Seneca
 
  > To: "Personal Submersibles General
 
  Discussion" <personal_submersibles at psubs.org>
 
  > Received: Tuesday, June 9, 2015, 7:54
 
  PM
 
  >
 
  > Do
 
  > you mean if it is crimped Hank?Or
 
  > are you saying that just as is it will
 
  flatten
 
  > easily?Alan
 
  >
 
  >   From: hank pronk
 
  via
 
  > Personal_Submersibles
 
  > <personal_submersibles at psubs.org>
 
  >
 
  > To: Personal
 
  > Submersibles General Discussion
 
  > <personal_submersibles at psubs.org>
 
 
 
  >
 
  > Sent:
 
  > Wednesday, June 10, 2015 11:27 AM
 
  >  Subject: Re:
 
  >
 
  [PSUBS-MAILIST] Dive report: Snoopy at Seneca
 
  >
 
  >
 
  > Alan,
 
  > I think
 
  > it will flatten under water right away
 
  because it is not
 
  > round and has little
 
  strength to keep it round.
 
  >
 
  Hank--------------------------------------------
 
  > On Tue, 6/9/15, Alan James via
 
  > Personal_Submersibles <personal_submersibles at psubs.org>
 
  > wrote:
 
  >
 
  >  Subject: Re:
 
  >
 
  [PSUBS-MAILIST] Dive report: Snoopy at Seneca
 
  >  To: "Personal Submersibles
 
  General
 
  > Discussion" <personal_submersibles at psubs.org>
 
  >  Received: Tuesday, June 9, 2015, 7:15
 
  PM
 
  >
 
  >  Hi
 
  >
 
  > Alec,that one
 
  >  is also showing 40psi.This is
 
  > a
 
  >  Sean type
 
  problem.I guess
 
  >  it's a bit like
 
  snapping a match stick.
 
  > Anyone can
 
  do
 
  >  it, but try breaking it
 
  > bycrushing
 
  >  it from
 
  end to end. In this case
 
  > you can
 
  squeeze the tube
 
  >  & bend it but
 
  > try crushing
 
  >  it
 
  cross sectionally with
 
  > even pressure
 
  all
 
  >  around.A
 
  >
 
  > solution may be to just squeeze up a
 
  section of the hose
 
  >  with a hose
 
  crimpso that a
 
  >
 
  >
 
  point of weakness is created for the water pressure to
 
  >  continue crushing thetube from
 
  >  there along it's length.Alan
 
  >     
 
  >    From:
 
  Alec Smyth
 
  > via
 
  > 
 
  Personal_Submersibles
 
  >
 
  > <personal_submersibles at psubs.org>
 
  >
 
  >  To: Personal
 
  >  Submersibles General Discussion
 
  >  <personal_submersibles at psubs.org>
 
  >
 
  >
 
  >  Sent:
 
  >
 
  > Wednesday, June 10, 2015 10:55 AM
 
  > 
 
  > Subject: Re:
 
  >  [PSUBS-MAILIST] Dive report:
 
  > Snoopy at Seneca
 
  >   
 
 
 
  >
 
  > Wow. If
 
  >  there is no mistake that is really
 
  > counter intuitive,
 
  > 
 
  because the hose feels
 
  > super pliable in
 
  your fingers -
 
  >  almost like
 
  > those yellowish rubber lab hoses if you
 
  know
 
  >  what I mean. The size I'm
 
  using is half
 
  > the wall
 
  >  thickness of what you calculated
 
  > with, if that makes a
 
  >  difference. It's
 
  > 1/4" ID X 3/8" OD X
 
  >  1/16"
 
  >
 
  thickness.
 
  >  Alec
 
  >  On Tue,
 
  >  Jun 9,
 
  2015 at 6:46 PM, Alan James via
 
  >
 
  Personal_Submersibles
 
  >  <personal_submersibles at psubs.org>
 
  >  wrote:
 
  >
 
  >
 
  >  Alec,I had a
 
  >  look at the
 
  > specs
 
  on that link. Thanks.The
 
  >  3/8"
 
  ID
 
  > x 5/8" OD X 1/8" tube is
 
  rated for
 
  >  40psi internal pressure.As
 
  this
 
  >  is for fuel there could be a
 
  safety margin of
 
  > 4x, so 160 psi
 
  >  burst pressure.I ran a
 
  >  couple of plastics I have in my
 
  pressure
 
  > program through
 
  >  internal and
 
  >
 
  thenexternal
 
  >  pressure, & the
 
  maximum
 
  > external pressure was 2/3rds
 
  the
 
  >  internal
 
  > in
 
  both cases.This
 
  >  could mean that it
 
  would
 
  > take 106 psi before the hose
 
  would
 
  >  equalize
 
  >
 
  significantly.The
 
  >  diameter would
 
  maybe
 
  > shrink a bit before
 
  >  collapsing.Cheers
 
  > 
 
  Alan
 
  >
 
  >   
 
  > 
 
  >    From: Alec
 
  Smyth via
 
  >  Personal_Submersibles
 
  <personal_submersibles at psubs.org>
 
  >   To: Personal
 
  > 
 
  Submersibles
 
  > General Discussion <personal_submersibles at psubs.org>
 
  >
 
  >   Sent: Wednesday,
 
  June
 
  >  10, 2015 10:11 AM
 
  >   Subject:
 
  > Re:
 
  >  [PSUBS-MAILIST] Dive report: Snoopy
 
  at
 
  > Seneca
 
  >   
 
 
 
  >  The stuff
 
  > 
 
  I'm using is really flexible, and has a
 
  > wall thickness
 
  >  of
 
  only 1/16". I'm
 
  > having trouble
 
  imagining that
 
  >  the seal
 
  > could offer less resistance than this,
 
  it's
 
  >  very soft. See McMaster item
 
  #5552K25.
 
  >  Best,
 
  >  Alec
 
  >
 
  > On Tue, Jun 9, 2015 at 5:29 PM, Alan
 
  James
 
  >
 
  > via
 
  Personal_Submersibles <personal_submersibles at psubs.org>
 
  >  wrote:
 
  >
 
  >
 
  >  Does anyone
 
  (Sean)
 
  >  have the
 
  >
 
  material specifications in theirpressure programs for
 the
 
  > soft pvc that we
 
  > 
 
  would be using inour
 
  >  flexible
 
  compensation hoses?The nearest I had
 
  >
 
  was nylon, & that had
 
  >  a crush
 
  depth of
 
  > 8,000ftfor a 1 meter long
 
  tube, 10mm diameter &
 
  >  2mm wall
 
  thickness.I was
 
  >
 
  >
 
  thinking of using oil filled light housings with the
 
  >  wiringrunning through
 
  >
 
  > flexible hose as
 
  compensation, but are having second
 
  > 
 
  thoughts.Alan
 
  >       
 
  >  From: Sean T.
 
  > 
 
  Stevenson via
 
  > Personal_Submersibles
 
  <personal_submersibles at psubs.org>
 
  >   To: Personal
 
  > 
 
  Submersibles
 
  > General Discussion <personal_submersibles at psubs.org>
 
  >
 
  >   Sent: Wednesday,
 
  June
 
  >  10, 2015 6:11 AM
 
  >   Subject:
 
  > Re:
 
  >  [PSUBS-MAILIST] Dive report: Snoopy
 
  at
 
  > Seneca
 
  >   
 
 
 
  >  I have
 
  >
 
  always
 
  >  been a fan of oil compensation
 
  at
 
  > higher than ambient
 
  >  pressure, for a variety
 
  > of reasons. The only real downside
 
  >  is the
 
  >
 
  environmental impact of potentially losing oil to the
 
  >  surrounding water in the event of a
 
  leak, but
 
  > that impact
 
  >  can be mitigated with oil
 
  > selection. Positive pressure
 
  >  allows you to
 
  >
 
  compensate for volumetric changes in your
 
  >
 
  > compensated volumes
 
  due to the exterior pressure, as well
 
  >
 
  as
 
  >  for thermal expansion of the oil,
 
  and if
 
  > you have any
 
  >  leakage at all, you leak oil
 
  > out, rather than water in,
 
  >  which can be an
 
  >
 
  expensive lesson. Additionally, if you
 
  >
 
 
 
  > provide the bias with something like a
 
  spring loaded
 
  >  cylinder or elastomeric
 
  bladder, you can
 
  > instrument its
 
  >  displacement for accurate
 
  > monitoring of demanded
 
  >  compensation volume,
 
  > and potentially detect leaks well in
 
  >
 
  > advance of when they
 
  actually become a problem.
 
  > 
 
  Ambient-only compensation has the disadvantage
 
  > of not
 
  >  compensating
 
  for boundary-layer
 
  > viscosity effects
 
  on
 
  >  rotating shafts,!
 
  >    density
 
  > 
 
  differences
 
  > (gravity induced exchange
 
  and/or centripetally
 
  >  accelerated
 
  fluid) and other small but
 
  > cumulative
 
  effects
 
  >  that can contribute to
 
  > water ingress. 
 
  >
 
  >
 
  >
 
  >
 
  >
 
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