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Re: [PSUBS-MAILIST] RE: DC Motors



stephen

   sorry it took so long to get back to you have been busy.

   lets start with your needs

   1ea 300 volt plus battery bank made up from individual 48 volt banks
plus some cussion for emergency and hotel loads and cell failure.

some type of reduction system most motors of this size are 1800 rpm, cog belts and pulleys are cheap and field fixable. use a love joy coupling for a failure point in the drive line.at some point you will get a line in the prop.

power generation without multiple clutches and dual input gear boxes you are limited to a stand alone genset. about 100 kw should be enough. keep it simple you can buy it off the shelf. use a big enough generator so you can charge the batteries, run the hotel load and propulsion at the same time. no extra alternators.

batteriey charging will be dependant upon the chargers you can get a hold of cheap, look at forklift chargers you can probaly get some used. that will decide your battery bank sizes.

hotel load.

125 volt dc equipment is standard for emergency backup in all power generation plants. the switch gear circuuit breakers and motors are stock items.

   primary propulsion control
1 ea 50 hp freq drive to a three phase 240 volt motor. caution you will need to precharge to freq dirve capacitors proir to applying full power 125 dc will be enough. these drives are good for about ten years before you start to see problems with them.

   secondary propulsion
a twenty hp motor and freq drive set up with belts and pully in place ready to connect.

the mention about inverters blowing up electronics waas true before the advent of true sine wave inverters. the problem thenb went away then. the problem was with inductance feed back in the transformer of the power supplies due to the steped wave form.

once you decide on the final system give me a buzz and i will help with the protection designs. ie circuit breaker , transfer swiatches, and buss sizing

rick m



----- Original Message ----- From: "Stephen Pearce" <sjpearceqld@bigpond.com>
To: <personal_submersibles@psubs.org>
Sent: Tuesday, February 28, 2006 8:00 PM
Subject: RE: [PSUBS-MAILIST] RE: DC Motors


Rick Jay and Carsten

Which would be the better system?

Option A)

Mounting a 41kw 240 volt AC SEW motor used as a Motor/Generator with 7 x
48 volt DC batteries in series running into the DC input of the Freq
drive. Install extra alternators on the Diesel to charge the 12 Volt DC
batteries for the 12 volt DC systems which also run the inverters for
the 240 v AC systems. I'm not sure how the generation system would work
AC to DC?

Option B)

Mounting a 41kw 240 volt AC SEW motor used as a motor "only" with 7 x 48
volt DC batteries in series running into the DC input of the Freq drive.
Then install a separate Genset to charge the 48 volt DC and 12 Volt DC
batteries for the 12 Volt DC systems which also run the inverters for
the 240 v AC systems. Use 240 volt 3 phase AC appliances (compressors)
when Genset is running.

Option C)

Mounting 2 ADVANCED DC #FB1-4001 Series Motors..28 HP cont., 72-144
VDC..85 HP peak, reversible, double shaft (which equals 42 kW) joined at
the shaft ends. (this may require two controllers) Apparently these
motors don't like being used as a generator! So then either a Genset or
additional motor mounted as a generator will be required.

Option D) Something we haven't thought of yet!

Over to you guys my head is hurting just thinking this through! I think
its better to get this sorted before I start and get into situation that
you are describing Carsten.

Regards and Thanks

Steve P



-----Original Message-----
From: owner-personal_submersibles@psubs.org
[mailto:owner-personal_submersibles@psubs.org] On Behalf Of rick miller
Sent: Wednesday, 1 March 2006 7:00 AM
To: personal_submersibles@psubs.org
Subject: Re: [PSUBS-MAILIST] RE: DC Motors

Stephen

   a standard 50 HP freq. drive setup for 460 ac. will run on 620 dc at

about 87% eff. yes that is 52 12 volt batteries. it might make sense to
go
to a 240 volt system requiring only 26 batteries. and 600 volt standard
insulation and arc gaps. this would be standard industrial 480 volt
switch
gear. At 240 ac output 310 dc input you are looking at a 200 amp load at

full power. a new freq drive at set up for remote monitoring and
control.

here is a forty that is on ebay now


http://cgi.ebay.com/ALLEN-BRADLEY-1334-JJB-S2-AC-MOTOR-DRIVE-40HP-ADJ-FR
EQ_W0QQitemZ7539191916QQcategoryZ42894QQssPageNameZWDVWQQrdZ1QQcmdZViewI
tem

recharging from a standard genset unit. since you will be charging
batteries and running the vessel you will probably want a 100 kw genset.

   the nice thing about this is that you can do multiple taps for your
different voltgae requirment.





----- Original Message ----- From: "Carsten Standfuss" <Merlinsub@t-online.de>
To: <personal_submersibles@psubs.org>
Sent: Tuesday, February 28, 2006 11:31 AM
Subject: Re: [PSUBS-MAILIST] RE: DC Motors


Hi Jay, goor idear but I am sorry, I have not the space for a 40kw
AC-DC
MG setup. Also the efficency is with 0,9*0,9 = 0,81 not very hig.
Produce at input 40 kwh just 32,4 kw power and 7,6 kw of heat..

best regards Carsten - but is my second option if the black box
Dc400v-Dc600v-Ac400V 0,95% box development fails..

Jay K. Jeffries schrieb:

Carsten,
You might consider a motor-generator (MG) setup...a linked combo of a
DC
unit that can operate as a motor or generator and a AC unit that can
operate
as a motor or generator.  These were used on older diesel boats to
generate
the high voltage and or frequency required to operate some
electronics.
On
present day nuclear subs, the MG resides between the steam turbine
generators (SSTG) and the batteries.  When charging the batteries,
the AC
unit is a motor and the DC unit the generator.  When drawing power
from
the
batteries, the DC unit is the motor and the AC unit the generator.
Under
normal ship's electrical load with the SSTG on line, the MG set would
be
slowly discharging the batteries to keep them in condition.  On a
loss of
SSTG power, the MG sets convert the DC power to AC.  The system was
aligned
in a port & starboard cross connected system for redundancy.  I'll
try to
lay out an ASCII schematic; the "X" indicate isolation switches for
spitting
systems or isolating faulty components/wiring:

 (DC load side)    (AC load side)
          _____ MG ____X______ SSTG
         |                 |
         X                 |
         |                 |
BATTERIES                  X (normally open)
         |                 |
         X                 |
         |_____ MG ____X___|__ SSTG

Your boat could be wired in a similar manner where the diesel
generator
is
substituted for the SSTG.  Your main motor(s) could then utilize the
efficiency of using high voltage and lower amperage units.
Respectfully,
Jay K. Jeffries

Hi Stephen I got this way an run in trouble..
On euronaut I build a 400 V 40 kw DC Motor in - and use them as motor
underwater and generator on the surface - direct to the 400 V DC
batteries. That was the idear - But first highpower Dc technologies
is
old technologies and not so much parts are available anymore.

The real trouble beginns when you realise that both  bilge Pumps have
400 V AC - both compressors have 400 V AC and other subsystem like
chargers etzc also.

The converter to make from 400 V Dc just 400 volt AC ist not off the
shelf..  To make 400 AC you need at least a DC Voltage of 600 Volt..
So I need now a highpower DC-Dcconverter which make from 350-450 V DC
a
600-700 V DC and than a DC-Ac converter to make 400 V 3-phase AC..

Maybe it is easier to go with a AC system today.

Make shure that you have all your subsystem on your list before you
decide which way your go. To rebuild all subsystem back from AC to DC
will be a nightmare.

48 V DC for a 75 kw output are very, very strong cables..

75000 watt / 48 V = 1563 ampere..

best regards Carsten


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